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Abstract The aim of this work was dictated from the lack of kn?wledge existing among the previous literatures about the newly originated pulsed GTAW process, specialy its use as cracking eliminator. The research is therefore aiming at studying the effect of variables of this process when applied to fully austenitic stainless steel on its cracking susceptibility. The pulse form variables (frequency, time ratio, pulse current, rest current, and current ratio with constant welding power) construct the core of-this study. The research starts with between these variables, a study of the functional coherence and theic effects on the welding electrical work, power, and heat energy. Considering the shape, size, and structure of the resulted welded bead, they a~e studied in this work at the three orthogonal reference’ planes of the bead, for different ~onditions of the pulse form varaibles. The effects of these variables on the material cracking susceptibility are obtianed using the Fan-shape specimen as cracking test specimen, and are interpreted using their effects on the bead shape/size, and structure. The optimum conditions of the pulse form variables are determined on the basis of the maximum crack length. transverse beads The weld strength, properties, e.g. microhardness, longitudinal tensile strength, and tensile mechanical impact energy absorption are determined and related to their macro - as well as micro-structures The high speed pho t.o q r ap hy technique is used to obtain a cronogr-aph for- the solidification pr-ocess of the pulsed GTAW, which ”helped in establishing a pr-oposed mechanism for- the cr-ack for-mation when applying the pulsed GTAW for the Fan-shape spec i me n. |