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Abstract The idea of this study is to propose a technique to salvage osseointegrated implant with damaged internal threads using Ni-Cr or zirconia post and core. Post and core specimens were fabricated from Zirconia and NiCr to precisely fit the post space in the prepared implant fixtures. The specimens were randomly divided into 7 groups (n=10) depending on the post and core material and the duration of simulated intra-oral function. group (1): Zirconia post and core control group; immediate placement, no fatigue test is carried out. group (2): NiCr post and core control group; immediate placement, no fatigue test is carried out. Group (3): Zirconia post and core group were subjected to 5 months fatigue test. group (4): NiCr post and core group were subjected to 5 months fatigue test. group (6): NiCr post and core group were subjected to 2 years fatigue test. group (7): NiCr post and core group were subjected to 3 years fatigue test. Specimens were sandblasted and cemented to the prepared implant fixtures. Immediate placement group served as control group. Fatigue resistance test was executed using the chewing simulator simultaneously with thermo-cycling to mimic the intra-oral function in 5 months, 1 year, 2 years, and 3 years durations. Tensile bond strength test was then applied to surviving specimens. SEM surface topography testing was done to bonded and de-bonded specimens after their sectioning. All zirconia specimens failed in fatigue resistance test as well as in the tensile bond strength test where they all fractured and didn’t dislodge. The zirconia specimens testing results were excluded from the statistical analysis. NiCr specimens testing showed no results in 5 months, 1 year, and 2 years durations. 40% of specimens’ dislodgement occurred at three years duration in fatigue resistance test. Bond strength tensile tests’ results showed no significance till the first year duration, which had a decrease in bond strength of 16.32% in 2 years and 54.32% in three durations. SEM testing to surface topography of randomly selected bonded specimen showed continuous cement layer between post and implant fixture fitting surfaces. De-bonded specimens showed generalized mixed adhesive/cohesive fractures in the cement layer on the surface of the post and on the internal surface of implant fixture. Conclusion: Within the limitation of this in-vitro study it can be concluded that in cases of damaged implants’ internal threads the presented technique using NiCr post and core provides a valid technique for their salvation giving promising results under function. |